Researchers realize ethylene methoxycarbonylation reaction over single-atom catalyst

Ethylene methoxycarbonylation reaction is the key process in the alpha-route to produce methyl methacrylate industrially. This approach has the advantages of using widely available raw materials, having high atomic efficiency as well as high selectivity, compared with traditional approaches such as acetone-cyanohydrins, isobutene oxidation and ethylene hydroformylation.

However, ethylene methoxycarbonylation reaction still employs homogeneous Pd–P complexes as catalysts, and uses strongly corrosive acids as promoters, which has difficulty in the recovery of the catalysts and raises environmental concerns.

Recently, a research group led by Profs. Zhang Tao and Wang Aiqin from the Dalian Institute of Chemical Physics (DICP) of the Chinese Academy of Sciences (CAS) realized the ethylene methoxycarbonylation reaction over Pt₁/MoS₂ single-atom catalyst (SAC).

The study is published in the Journal of the American Chemical Society.

As a bridge between homogeneous and heterogeneous catalysis, SACs are regarded as new opportunities. In this study, the researchers fabricated MoS₂ nanosheets supported Pt SAC where Pt formed multi-functional Mo-S-Pt-S-Mo entities with Mo atoms on the support.

They found that the metal-support concerted catalysis, Pt₁/MoS₂ presented good catalytic performances in ethylene methoxycarbonylation reaction under acid promoter-free conditions. The turnover frequency (TOF) reached 320 h^-1, comparable to some homogeneous catalysts. Pt₁/MoS₂ could be reused without significant decay in catalytic activity.

"Our study provides a new way to design and develop efficient heterogeneous catalysts for alkoxycarbonylation reactions of alkenes," said Prof. Wang.