Robust solid catalyst provides high yields of esters by continuous flow

A highly active and robust solid catalyst provides high yields of esters by continuous flow
Figure 1: Going back to high-school chemistry enabled RIKEN chemists to develop a catalyst that can produce esters at high yields in a continuous-flow process. Credit: Andrew Lambert Photography/Science Photo Library

Recalling basic textbook chemistry has enabled RIKEN researchers to develop a better solid catalyst for producing important industrial chemicals known as esters. This advance promises to benefit the manufacture of fuels, pharmaceuticals, resins, paints, adhesives and perfumes.

Esters form in the chemical reaction between the hydroxyl (OH) group of alcohols and the carboxyl (COOH) group of carboxylic acids. When these groups combine, a water molecule (H2O) is released, leaving the remainder of the alcohol and carboxylic acid molecules bound together as an ester. Many perform this simple reaction during their first introduction to organic chemistry.

Although esters can easily be made in low yields, it is challenging to produce them at the high yields needed by industry. "Achieving the complete conversion into esters is difficult," notes Yoichi Yamada of the RIKEN Center for Sustainable Resource Science. Esterification is an equilibrium reaction—one that settles into a state where both the forward and reverse reactions proceed at the same rate. The challenge is to minimize the reverse reaction so that the production of ester dominates.

Yamada and his colleagues met the challenge by remembering their school textbooks. "We were surprised to find that knowledge from beginner courses helped us to develop a new cutting-edge ," he says.

Basic chemical theory says that a small change in the relative positions of two groups bonded to a ring of six carbon atoms can greatly affect a molecule's stability. This inspired the researchers to modify the placement of the groups they had used in an earlier but unstable version of their catalyst. Changing the structure of the key starting material produced a solid catalyst that is more stable, more active, reusable and robust.

This new catalyst has the great advantage that it can work under continuous flow conditions. The alcohol and carboxylic acid are pumped into a column packed with the catalyst powder, allowing high yields of the desired ester to flow out from the other end. This process outperformed other commercial catalysts in trials producing an ester-based biofuel. In addition, the catalyst is mass producible so that it can be manufactured on the large scales needed by industry.

Yamada believes that the catalyst could eventually significantly impact the industry. "All companies that produce organic chemicals should be interested," he comments.


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Metal-free catalyst extends the range of ester synthesis

More information: Hao Hu et al. Second-Generation meta-Phenolsulfonic Acid–Formaldehyde Resin as a Catalyst for Continuous-Flow Esterification, Organic Letters (2019). DOI: 10.1021/acs.orglett.9b04084
Journal information: Organic Letters

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Citation: Robust solid catalyst provides high yields of esters by continuous flow (2020, February 28) retrieved 7 April 2020 from https://phys.org/news/2020-02-robust-solid-catalyst-high-yields.html
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