Recently, solution-processable organic semiconductors are being highlighted for their potential application in printed electronics, becoming a feasible technique to fabricate large-area flexible thin film at a low cost. The field-effect mobility of small-molecule organic semiconductors is dependent on the crystallinity, crystal orientation, and crystal size. A variety of solution-based coating techniques, such as ink-jet printing, dip-coating, and solution shearing have been developed to control the crystallinity and crystal orientation, but a method for developing techniques to increase the crystal size of organic semiconductors is still needed.
To overcome this issue, the research team developed an inorganic polymer micropillar-based solution shearing system to increase the crystal size of an organic semiconductor with pillar size. Using this technique, the crystallization process of organic semiconductors can be controlled precisely, and therefore large-area organic semiconductor thin film with controlled crystallinity can be fabricated.
A variety of solution-based coating techniques cannot control the fluid-flow of solutions appropriately, so the solvent evaporates randomly onto the substrate, which has difficulty in the fabrication of organic semiconductor thin film with a large crystal size.
The research team integrated inorganic polymer microstructures into the solution shearing blade to solve this issue. The inorganic polymer can easily be microstructured via conventional molding techniques, has high mechanical durability, and organic solvent resistance. Using the inorganic polymer-based microstructure blade, the research team controlled the size of small molecule organic semiconductors by tuning the shape and dimensions of the microstructure. The microstructures in the blade induce the sharp curvature regions in the meniscus line that formed between the shearing blade and the substrate, and therefore nucleation and crystal growth can be regulated. Hence, the research team fabricated organic semiconductor thin-film with large crystals, which increases the field-effect mobility.
The research team also demonstrated a solution shearing process on a curved surface by using a flexible inorganic polymer-based shearing blade, which expands the applicability of solution shearing.
Professor Park said, "Our new solution shearing system can control the crystallization process precisely during solvent evaporation." He added, "This technique adds another key parameter that can be utilized to tune the property of thin films and opens up a wide variety of new applications."
The results of this work, titled "Inorganic Polymer Micropillar-Based Solution Shearing of Large-Area Organic Semiconductor Thin Films with Pillar-Size-Dependent Crystal Size," were published in the July 2018 issue of Advanced Materials.
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Jin-Oh Kim et al. Inorganic Polymer Micropillar-Based Solution Shearing of Large-Area Organic Semiconductor Thin Films with Pillar-Size-Dependent Crystal Size, Advanced Materials (2018). DOI: 10.1002/adma.201800647