Graphene / nanotube hybrid benefits flexible solar cells

November 17, 2014
A “flying carpet” keeps nanotubes aligned after they are grown from a graphene surface, to which they are seamlessly bonded. The hybrid material proved to be an efficient cathode for dye-sensitized solar cells developed at Rice University. (Credit: N3L Research Group/Rice University)

(Phys.org) —Rice University scientists have invented a novel cathode that may make cheap, flexible dye-sensitized solar cells practical.

The Rice lab of materials scientist Jun Lou created the new cathode, one of the two electrodes in batteries, from nanotubes that are seamlessly bonded to graphene and replaces the expensive and brittle platinum-based materials often used in earlier versions.

The discovery was reported online in the Royal Society of Chemistry's Journal of Materials Chemistry A.

Dye-sensitized have been in development since 1988 and have been the subject of countless high school chemistry class experiments. They employ cheap organic dyes, drawn from the likes of raspberries, which cover conductive titanium dioxide particles. The dyes absorb photons and produce electrons that flow out of the cell for use; a return line completes the circuit to the cathode that combines with an iodine-based electrolyte to refresh the dye.

While they are not nearly as efficient as silicon-based solar cells in collecting sunlight and transforming it into electricity, have advantages for many applications, according to co-lead author Pei Dong, a postdoctoral researcher in Lou's lab.

"The first is that they're low-cost, because they can be fabricated in a normal area," Dong said. "There's no need for a clean room. They're semi-transparent, so they can be applied to glass, and they can be used in dim light; they will even work on a cloudy day.

Bundles of aligned carbon nanotubes spring from the surface of a sheet of graphene. The millions of nanotubes shown here are covalently bonded to the graphene, meaning they are essentially a single surface. The material invented at Rice is being used by materials scientists as a cathode for dye-sensitized solar cells. (Credit: N3L Research Group/Rice University)

"Or indoors," Lou said. "One company commercializing dye-sensitized cells is embedding them in computer keyboards and mice so you never have to install batteries. Normal room light is sufficient to keep them alive."

The breakthrough extends a stream of nanotechnology research at Rice that began with chemist Robert Hauge's 2009 invention of a "flying carpet" technique to grow very long bundles of aligned carbon nanotubes. In his process, the nanotubes remained attached to the surface substrate but pushed the catalyst up as they grew.

The graphene/nanotube hybrid came along two years ago. Dubbed "James' bond" in honor of its inventor, Rice chemist James Tour, the hybrid features a seamless transition from graphene to nanotube. The graphene base is grown via chemical vapor deposition and a catalyst is arranged in a pattern on top. When heated again, carbon atoms in an aerosol feedstock attach themselves to the graphene at the catalyst, which lifts off and allows the new nanotubes to grow. When the nanotubes stop growing, the remaining catalyst (the "carpet") acts as a cap and keeps the nanotubes from tangling.

The hybrid material solves two issues that have held back commercial application of dye-sensitized solar cells, Lou said. First, the graphene and nanotubes are grown directly onto the nickel substrate that serves as an electrode, eliminating adhesion issues that plagued the transfer of platinum catalysts to common electrodes like transparent conducting oxide.

Second, the hybrid also has less contact resistance with the electrolyte, allowing electrons to flow more freely. The new cathode's charge-transfer resistance, which determines how well electrons cross from the electrode to the electrolyte, was found to be 20 times smaller than for platinum-based cathodes, Lou said.

The Rice University lab of materials scientist Jun Lou created flexible dye-sensitized solar cells using a graphene/nanotube hybrid as the cathode, replacing more expensive platinum and brittle indium tin oxide. (Credit: N3L Research Group/Rice University)

The key appears to be the hybrid's huge surface area, estimated at more than 2,000 square meters per gram. With no interruption in the atomic bonds between nanotubes and graphene, the material's entire area, inside and out, becomes one large surface. This gives the electrolyte plenty of opportunity to make contact and provides a highly conductive path for electrons.

Lou's lab built and tested solar cells with nanotube forests of varying lengths. The shortest, which measured between 20-25 microns, were grown in 4 minutes. Other nanotube samples were grown for an hour and measured about 100-150 microns. When combined with an iodide salt-based electrolyte and an anode of flexible indium tin oxide, titanium dioxide and light-capturing organic dye particles, the largest cells were only 350 microns thick—the equivalent of about two sheets of paper—and could be flexed easily and repeatedly.

The graphene/nanotube hybrid known as “James’ bond” for Rice University chemist James Tour is key to an efficient and flexible cathode for dye-sensitized solar cells. The nanotubes are grown with seamless bonds to the graphene base. (Credit: Tour Group/Rice University)

Tests found that solar cells made from the longest nanotubes produced the best results and topped out at nearly 18 milliamps of current per square centimeter, compared with nearly 14 milliamps for platinum-based control cells. The new dye-sensitized solar cells were as much as 20 percent better at converting sunlight into power, with an efficiency of up to 8.2 percent, compared with 6.8 for the platinum-based cells.

Based on recent work on flexible, -based anode materials by the Lou and Tour labs and synthesized high-performance dyes by other researchers, Lou expects dye-sensitized cells to find many uses. "We're demonstrating all these carbon nanostructures can be used in real applications," he said.

A sample of the graphene/nanotube hybrid grown on a flexible nickel substrate. The hybrid material is being tested at Rice University as an efficient cathode for dye-sensitized solar cells. (Credit: Jeff Fitlow/Rice University)

Explore further: Nanotube electrodes improve solar cells, could yield low-cost, efficient alternative

More information: Journal of Materials Chemistry A, pubs.rsc.org/en/content/articlelanding/2014/ta/c4ta05264a#!divAbstract

Related Materials:
"Graphene on Metal Grids as the Transparent Conductive Material for Dye Sensitized Solar Cell": pubs.acs.org/doi/abs/10.1021/jp505735j

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4 comments

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betterexists
1 / 5 (2) Nov 17, 2014
Solar Cells, Drones, Robots....But Nothing of Immediate use to Common Man!
Why not use Drones/Robots/Solar Cells etc., for carrying a mobile overhead Plastic cover for to-be rain drenched citizens/employees trying to reach their cars in the parking lot?
They can carry a plastic overhead cover for you/groups of you!
What a Shtupid Nashun!
betterexists
1 / 5 (2) Nov 17, 2014
Some Research is not keeping up with the modern times (2014-2015)!
I was reading today "AnimalTech — Wearable Technology for Fido" on hplusmgaazine with all the dog photos with fitted gadgets.
Why not fit google eye glasses on Fidos & beam ONLY Dog Videos for them...
With Dog Brain - Google Glass Interface, they can choose their favorite Videos...of their fiances, neighbors, violence, sex, owner.....WHATEVER!
Just Spy on Them!
Try on at least 1000 Dogs and see what happens.
Switch to Horses Next.
JUST KEEP GOING from 1 Mammal to Another!
antialias_physorg
5 / 5 (2) Nov 18, 2014
Solar Cells, Drones, Robots....But Nothing of Immediate use to Common Man!

Cheap energy is no use to common man? Could've fooled me.

BTW: This is a science site if you haven't noticed. Science is something that is done at the very edge of what is possible (i.e. it is NOT engineering or development). They report on new findings in science. If you expect something in the lab to be available at Walmart within a week then you're watching too many Hollywood movies.

As for your other post. Lay of the 'shrooms. You sound decidedly more insane today than your usual, crazy self.

Frosted Flake
not rated yet Dec 15, 2014
This is a great day for the common man. Oops, forgot explanation point.

The 'James bond' will work just as well in batteries as in solar cells. Huge surface and nil resistance means VERY little heat which means VERY high charge/discharge capabilities which means VERY powerful batteries that last a VERY long time for chump change.

Hat tip, Jun Lou!

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