Unusual cobalt compound developed for thin film production

A research team from Ruhr-Universität Bochum (RUB) and Carleton University in Ottawa has manufactured a novel, highly versatile cobalt compound. The molecules of the compound are stable, extremely compact and have a low molecular weight so that they can be evaporated for the production of thin films. Accordingly, they are of interest for applications such as battery or accumulator production. Because of their special geometry, the compound also has a very unusual spin configuration of ½. A cobalt compound like that was last described in 1972. The team published their report in the journal Angewandte Chemie International Edition from 5 May 2020.

The geometry makes the difference

"The few known cobalt(IV) compounds exhibit high thermal instability and are very sensitive toward air and moisture exposure. This impedes their implementation as model systems for broad reactivity studies or as precursors in material synthesis," explains lead author David Zanders from the Inorganic Materials Chemistry research group in Bochum, headed by Professor Anjana Devi. In his ongoing binational Ph.D. project, which has been agreed upon by Ruhr University and Carleton University by a Cotutelle agreement, David Zanders and his Canadian colleagues Professor Seán Barry and Goran Bačić discovered a cobalt(IV) compound with these properties that also exhibits unusually high stability.

Based on theoretical studies, the researchers demonstrated that a nearly orthogonal embedding of the central cobalt atom in a tetrahedrally arranged environment of connected atoms—so-called ligands—is the key to stabilizing the compound. This specific geometric arrangement within the molecules of the new compound also enforces the unusual electron spin of the central cobalt atom. "Under these extraordinary circumstances, the spin can only be one-half," says David Zanders. A cobalt compound with this spin state and similar geometry has not been described for almost 50 years.

Following a series of experiments, the team also showed that the compound has a high volatility and can be evaporated at temperatures of up to 200 degrees Celsius with virtually no decomposition, which is unusual for cobalt(IV).

Promising candidate for ultra-thin layers

Individual molecules of the compound dock onto surfaces in a controllable manner after evaporation. "Thus, the most fundamental requirement of a potential precursor for atomic layer deposition has been fulfilled," says Seán Barry. "This technique has increasingly gained in importance in industrial material and device manufacturing, and our cobalt(IV) compound is the first of its kind that is fit for this purpose."

"Our discovery is even more exciting as the high-valent oxides and sulfides of cobalt are considered to have great potential for modern battery systems or microelectronics," adds Anjana Devi. Following frequent charging and discharging, electrodes in rechargeable batteries become more and more unstable, which is why researchers are looking for more stable and, consequently, more durable materials for them. At the same time, they also focus on using new manufacturing techniques.

"This binational collaboration, which was initiated by David Zanders, has pooled the creativity and complementary expertise of chemical engineers from Bochum and Ottawa. All this has produced unexpected results and was certainly the key to success," concludes Anjana Devi.