High-safety, flexible and scalable rechargeable planar micro-batteries

Increasing development of micro-scale electronics has stimulated demand of the corresponding micro-scale power sources, especially for micro-batteries (MBs). However, complex manufacturing processes and poor flexibility of the traditional stacked batteries have hindered their practical applications.

Planar MBs have recently garnered attention due to their simple miniaturization, easy serial/parallel integration and capability of working without separator membranes. Furthermore, planar geometry has an extremely short ion diffusion pathway, which is attributed to full integration of printed electronics on a single substrate. Also, in order to get rid of the safety issues induced by the flammable organic electrolyte, the aqueous electrolyte, characterized by intrinsic nonflammability, high ionic conductivity, and nontoxicity, is a promising candidate for large-scale wearable and flexible MB applications. As the consequence, various printing techniques have been used for fabricating planar aqueous MBs. "In particular, screen printing can effectively control the precise pattern design with adjustable rheology of the inks, and is very promising for large-scale application," the author said.

In a new article published in Beijing-based National Science Review, Zhong-Shuai Wu at Dalian Institute of Chemical Physics, Chinese Academy of Sciences, constructed aqueous rechargeable planar Zn/MnO₂ batteries by applicable and cost-effective screen printing strategy. "The planar Zn/MnO₂ micro-batteries, free of separators, were manufactured by directly printing the zinc ink as the anode and γ-MnO2 ink as the cathode, high-quality graphene ink as metal-free current collectors, working in environmentally benign neutral aqueous electrolytes of 2 M ZnSO₄ and 0.5 M MnSO₄," the author stated. Diverse shapes of Zn/MnO₂ MBs were fabricated onto different substrates, implying the potential widespread applications.

The planar separator-free Zn/MnO₂ MBs, tested in neutral aqueous electrolyte, deliver high volumetric capacity of 19.3 mAh/cm3 (corresponding to 393 mAh/g), at 7.5 mA/cm3, and notable volumetric energy density of 17.3 mWh/cm3, outperforming lithium thin-film batteries (<=10 mWh/cm3). Moreover, The Zn/MnO₂ planar MBs present long-term cyclability, holding high capacity retention of 83.9% after 1300 times at 5 C, superior to stacked Zn/MnO₂ MBs reported. Also, Zn/MnO₂ planar MBs exhibit exceptional flexibility without observable capacity decay under serious deformation, and remarkable serial and parallel integration of constructing bipolar cells with high voltage and capacity output.

This satisfactory result will open numerous intriguing opportunities in various applications of intelligent, printed and miniaturized electronics. Also, this work will inspire scientists working in nanotechnology, chemistry, material science and energy storage, and may have significant impact on both future technological development of planar micro-scale energy-storage devices and research of graphene based materials.