Researchers develop three-step process for building fractal nanostructures

May 26, 2014 by Kimm Fesenmaier

Fancy Erector Set? Nope. The elaborate fractal structure shown at right (with a close-up below) is many, many times smaller than that and is certainly not child's play. It is the latest example of what Julia Greer, professor of materials science and mechanics, calls a fractal nanotruss—nano because the structures are made up of members that are as thin as five nanometers (five billionths of a meter); truss because they are carefully architected structures that might one day be used in structural engineering materials.

Greer's group has developed a three-step process for building such very precisely. They first use a direct laser writing method called two-photon lithography to "write" a three-dimensional pattern in a polymer, allowing a laser beam to crosslink and harden the polymer wherever it is focused. At the end of the patterning step, the parts of the polymer that were exposed to the laser remain intact while the rest is dissolved away, revealing a three-dimensional scaffold. Next, the scientists coat the with a continuous, very thin layer of a material—it can be a ceramic, metal, metallic glass, semiconductor, "just about anything," Greer says. In this case, they used alumina, or aluminum oxide, which is a brittle ceramic, to coat the scaffold. In the final step they etch out the from within the structure, leaving a hollow architecture.

Taking advantage of some of the size effects that many display at the nanoscale, these nanotrusses can have unusual, desirable qualities. For example, intrinsically brittle materials, like ceramics, including the alumina shown, can be made deformable so that they can be crushed and still rebound to their original state without global failure.

Credit: L. Meza, L. Montemayor, N. Clarke, J. Greer/Caltech

"Having full control over the architecture gives us the ability to tune material properties to what was previously unattainable with conventional monolithic materials or with foams," says Greer. "For example, we can decouple strength from density and make materials that are both strong (and tough) as well as extremely lightweight. These structures can contain nearly 99 percent air yet can also be as strong as steel. Designing them into fractals allows us to incorporate hierarchical design into material architecture, which promises to have further beneficial properties."

The members of Greer's group who helped develop the new fabrication process and created these nanotrusses are graduate students Lucas Meza and Lauren Montemayor and Nigel Clarke, an undergraduate intern from the University of Waterloo.

Explore further: Nanoscale Structures with Superior Mechanical Properties Developed

Related Stories

New light on novel additive manufacturing approach

April 11, 2014

( —For nearly a century, electrophoretic deposition (EPD) has been used as a method of coating material by depositing particles of various substances onto the surfaces of various manufactured items. One of the ...

Recommended for you

Mathematicians identify limits to heat flow at the nanoscale

November 24, 2015

How much heat can two bodies exchange without touching? For over a century, scientists have been able to answer this question for virtually any pair of objects in the macroscopic world, from the rate at which a campfire can ...

New sensor sends electronic signal when estrogen is detected

November 24, 2015

Estrogen is a tiny molecule, but it can have big effects on humans and other animals. Estrogen is one of the main hormones that regulates the female reproductive system - it can be monitored to track human fertility and is ...

1 comment

Adjust slider to filter visible comments by rank

Display comments: newest first

not rated yet May 27, 2014
nanobots :D yay

Please sign in to add a comment. Registration is free, and takes less than a minute. Read more

Click here to reset your password.
Sign in to get notified via email when new comments are made.