UMass Amherst Scientists Create Fire-Safe Plastic

May 30, 2007

Scientists from the University of Massachusetts Amherst have created a synthetic polymer—a building block of plastics—that doesn’t burn, making it an attractive alternative to traditional plastics, many of which are so flammable they are sometimes referred to as “solid gasoline.”

The new polymer wouldn’t need the flame-retardant chemicals that are added to many plastics before they can be used in bus seats, airplanes, textiles and countless household items. Some of these additives have been showing up in dust in homes and offices, fish, fat cells and breast milk, raising concern that they pose a risk to human health and the environment. (Last month the state of Washington banned a class of flame-retardants from use in household items from mattresses to computers—the first state to do so.)

Led by UMass Amherst scientists Richard Farris, Bryan Coughlin and Todd Emrick, the research team will present an update on their work to industry representatives and scientists from the Federal Aviation Administration (FAA), the National Institute of Standards and Technology and the U.S. Army on May 14. The team described the new polymer in the journal Macromolecules last year.

According to the FAA, 40 percent of passengers who survive the impact of an airplane accident die in the fire that follows. The agency requires that aircraft use the most flame-resistant plastics that are available, but “we’re shooting for a fire-proof cabin,” says Richard Lyon, manager of the FAA’s fire research program. “To get there we have to invent plastics that don’t yet exist—plastics that don’t burn, or burn so slowly that there is ample time for passengers to escape from an aircraft fire,” he says.

When something burns, it decomposes thermally; some of it becomes a gas—that’s what burns as flame—and what doesn’t burn becomes what polymer scientists refer to as “char”—that’s the solid that is left behind. The goal when creating flame-resistant plastics is to have a very high char yield—more char means less fire and fewer volatile chemicals being released. Most common plastics burn readily (polypropylene has a char yield of zero), so fire-retardant additives are mixed in—these often are halogenated molecules that contain reactive chemicals such as chlorine, bromine or phosphorous. These additives have been particularly effective at reducing the flammability of plastics, but have come under increased scrutiny for being potentially damaging to human health and the environment.

The polymer that the UMass Amherst team synthesized has a naturally high char yield (70 percent) and doesn’t contain any halogens. It uses bishydroxydeoxybenzoin or BHDB as a building block, which releases water vapor when it breaks down in a fire, rather than hazardous gasses. The synthetic polymer seems to have all the desired qualities of a flame resistant plastic: it is clear, flexible, durable and much cheaper to make than the high-temperature and heat-resistant plastics in current use, which tend to be brittle and dark in color.

“The great thing about BHDB is that it’s really a two-birds-with-one-stone approach for a new polymer,” says Coughlin. “It is extremely fire-safe, and does not contain halogenated additives, which are known to be environmentally hazardous.”

“This is an environmentally friendly solution with a lot of economic potential,” says the FAA’s Lyon. UMass Amherst’s department of polymer science and engineering has a long-standing partnership with the FAA’s fire-safety branch.

The next step, say the researchers, is to make a couple of tons of BHDB—enough to make aircraft parts and do more tests. Eventually it may end up in combat gear for soldiers, in circuit boards, bus seats and numerous household products.

“We had to work outside the usual chemistry routes one takes to make something non-flammable,” says UMass Amherst’s Emrick. “It was a challenge, but once we realized BHDB was a useful building block, the synthetic polymer chemistry fell into place.”

Source: University of Massachusetts

Explore further: Off-world manufacturing is a go with space printer

add to favorites email to friend print save as pdf

Related Stories

Defects are perfect in laser-induced graphene

Dec 10, 2014

Researchers at Rice University have created flexible, patterned sheets of multilayer graphene from a cheap polymer by burning it with a computer-controlled laser. The process works in air at room temperature ...

Bioplastic – greener than ever

Dec 03, 2014

Polylactic acid is a degradable plastic used mostly for packaging. To meet the rising demand, ETH researchers have developed an eco-friendly process to make large amounts of lactic acid from glycerol, a waste ...

Catching greenhouse gases with advanced membranes

Sep 04, 2014

Researchers in Japan have engineered a membrane with advanced features capable of removing harmful greenhouse gases from the atmosphere. Their findings, published in the British journal Nature Communications, may on ...

Recommended for you

Off-world manufacturing is a go with space printer

20 hours ago

On Friday, the BBC reported on a NASA email exchange with a space station which involved astronauts on the International Space Station using their 3-D printer to make a wrench from instructions sent up in ...

First drone in Nevada test program crashes in demo

Dec 19, 2014

A drone testing program in Nevada is off to a bumpy start after the first unmanned aircraft authorized to fly without Federal Aviation Administration supervision crashed during a ceremony in Boulder City.

Fully automated: Thousands of blood samples every hour

Dec 19, 2014

Siemens is supplying automation technology for the longest and one of the most cutting-edge sample processing lines in any clinical laboratory. The line, or automation track, 200 meters long, in Marlborough, ...

Explainer: What is 4-D printing?

Dec 19, 2014

Additive manufacturing – or 3D printing – is 30 years old this year. Today, it's found not just in industry but in households, as the price of 3D printers has fallen below US$1,000. Knowing you can p ...

User comments : 0

Please sign in to add a comment. Registration is free, and takes less than a minute. Read more

Click here to reset your password.
Sign in to get notified via email when new comments are made.