Lasers used to make first boron-nitride nanotube yarn (w/ Video)

Dec 02, 2009
A yarn spun of boron-nitride nanotubes suspends a quarter. The nanotubes in this yarn were produced with a new technique discovered by researchers at NASA's Langley Research Center, the Department of Energy's Thomas Jefferson National Accelerator Facility and the National Institute of Aerospace. The nanotubes are highly crystalline and have a small diameter. They also structurally contain few walls and are very long. Credit: Source: DOE's Jefferson Lab

(PhysOrg.com) -- Researchers have used lasers to create the first practical macroscopic yarns from boron nitride fibers, opening the door for an array of applications, from radiation-shielded spacecraft to stronger body armor, according to a just-published study.

Researchers at NASA's Langley Research Center, the Department of Energy's Thomas Jefferson National Accelerator Facility and the National Institute of Aerospace created a new technique to synthesize high-quality boron-nitride nanotubes (BNNTs). They are highly crystalline and have a small diameter. They also structurally contain few walls and are very long. Boron nitride is the white material found in clown make-up and face powder.

"Other labs can make really good nanotubes that are are short or really crummy ones that are long. We've developed a technique that makes really good ones that are really long," said Mike Smith, a staff scientist at NASA's Langley Research Center.

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Fibrils of boron-nitride nanotubes are formed through the pressurized vapor/condenser method. The synthesis technique was developed by researchers at NASA's Langley Research Center, the Department of Energy's Thomas Jefferson National Accelerator Facility and the National Institute of Aerospace. The nanotube fibrils are produced when the FEL laser beam strikes a target of pressed boron powder. The number indicates laser power level in arbitrary units; about 1.5 kW in actuality. The target rotates to distribute the laser heat evenly. Credit: Source: DOE's Jefferson Lab

The synthesis technique, called the pressurized vapor/condenser (PVC) method, was developed with Jefferson Lab's and later perfected using a commercial welding laser. In this technique, the strikes a target inside a chamber filled with . The beam vaporizes the target, forming a plume of boron gas. A condenser, a cooled metal wire, is inserted into the boron plume. The condenser cools the boron vapor as it passes by, causing liquid to form. These droplets combine with the nitrogen to self-assemble into BNNTs.

Researchers used the PVC method to produce the first high-quality BNNTs that are long enough to be spun into macroscopic yarn, in this case centimeters long. A cotton-like mass of nanotubes was finger-twisted into a yarn about one millimeter wide, indicating that the nanotubes themselves are about one millimeter long.

"They're big and fluffy, textile-like," said Kevin Jordan, a staff electrical engineer at Jefferson Lab. "This means that you can use commercial textile manufacturing and handling techniques to blend them into things like body armor and solar cells and other applications."

Transmission electron microscope images show that the nanotubes are very narrow, averaging a few microns in diameter. TEM images also revealed that the BNNTs tended to be few-walled, most commonly with two-five walls, although single-wall nanotubes were also present. Each wall is a layer of material, and fewer-walled nanotubes are the most sought after.

The researchers say the next step is to test the properties of the new boron-nitride nanotubes to determine the best potential uses for the new material. They are also attempting to improve and scale up the production process.

"Theory says these have energy applications, medical applications and, obviously, aerospace applications," said Jordan.

Smith agreed, "Some of these things are going to be dead ends and some are going to be worth pursuing, but we won't know until we get material in people's hands."

The research will be published in the December 16 issue of the journal Nanotechnology. www.iop.org/EJ/abstract/0957-4484/20/50/505604/

Source: Thomas Jefferson National Accelerator Facility

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User comments : 2

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DGBEACH
5 / 5 (1) Dec 03, 2009
"They're big and fluffy, textile-like," said Kevin Jordan, a staff electrical engineer at Jefferson Lab. "This means that you can use commercial textile manufacturing and handling techniques to blend them into things like body armor and solar cells and other applications."

'Just had an image of NASA staff knitting heat shields...LMAO...sorry
Scalziand
not rated yet Dec 03, 2009
'Just had an image of NASA staff knitting heat shields...LMAO...sorry

Actually thats not too far off from what NASA currently does. The white parts of the space shuttle are woven fiberglass and nomex 'blankets'.
http://en.wikiped...n_system

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