Newer, simpler fixes restore corroded pipelines

December 14, 2007

Researchers are taking the guesswork out of repairing corroded oil and gas pipelines with two recent studies that appeared in the journal Experimental Techniques.

Historically, engineers repairing corroded pipeline segments have not had much guidance in regard to measuring the effectiveness of their choice of repair materials. This is especially true in the case of repair materials for internal defects, which have been difficult to assess. Researcher J.L.F. Freire of the Catholic University of Rio de Janeiro and his colleagues are easing in quantifying the effectiveness of the repair systems with a new approach that models and measures pipes’ strength.

They applied the fiberglass-composite repairs to pipeline tubes with machined defects made to resemble natural corrosion. Using strain gages, they measured the strength of the repairs while pumping pressurized water through the pipes. Their study revealed wide variation in the repair materials’ quality. While one system proved stronger than an unblemished pipe, another was only 25 percent as strong.

“We can use these models and tests to establish standards for repair systems,” Freire said, “and to compare different ones.”

In the second study, researchers found that thin, precurved, steel lamina effectively repair external corrosion without compromising pipes’ elasticity or strength. Lead researcher M.A. Perez Rosas and colleagues at the Department of Mechanical Engineering, PUC-Rio, tested the new steel sheaths on scaled-down piping segments that were pressurized to simulate the flow of oil. Four layers of low-carbon steel or two layers of stronger steel both made the treated pipe segment stronger than the original.

“I would expect the lamina to work well in the field,” Rosas said. “They’re thin, easy to manage, and they eliminate the need for welding.”

Source: Blackwell Publishing Ltd.

Explore further: The welding system of the future is self-learning

Related Stories

The welding system of the future is self-learning

March 20, 2015

Lappeenranta University of Technology (LUT) is developing an entirely new kind of welding system, one which solves quality and productivity problems related to automated and mechanised welding. The system is self-adjusting, ...

Deep Alpine Fault borehole primed with instruments

January 14, 2015

An ambitious project to drill 1.3 kilometres into the Alpine Fault has been halted early by equipment problems, but it has still yielded a large amount of useful information about the inner workings of the fault.

Graphene proves a long-lasting lubricant

October 14, 2014

When trying to design a mechanical system to last as long as possible, scientists and engineers have to find ways of overcoming friction. While researchers have found many materials that help to reduce friction, conventional ...

Seeds to skyscrapers

June 25, 2014

Wood is one of the oldest building materials but its use is limited by its properties. With new funding, researchers aim to stretch these properties to an unprecedented degree, creating the means to build a skyscraper out ...

Recommended for you

0 comments

Please sign in to add a comment. Registration is free, and takes less than a minute. Read more

Click here to reset your password.
Sign in to get notified via email when new comments are made.