Inkjet hologram printing now possible
Vivid holographic images and text can now be produced by means of an ordinary inkjet printer. This new method, developed by a team of scientists from ITMO University in Saint Petersburg, is expected to significantly reduce the cost and time needed to create the so-called rainbow holograms commonly used for security purposes to protect valuable items such as credit cards and paper currency from piracy and falsification. The results of the study were published 17 November in the scientific journal Advanced Functional Materials.
The team, led by Alexander Vinogradov, senior research associate at the International Laboratory of Solution Chemistry of Advanced Materials and Technologies (SCAMT) in ITMO University, developed colorless ink made of nanocrystalline titania that can be loaded into an inkjet printer and then deposited on special microembossed paper, resulting in unique patterned images. The ink makes it possible to print custom holographic images on transparent film in a matter of minutes instead of days, as with the use of conventional methods.
Rainbow holograms are widely used to fight against the forgery of credit cards, money, documents and certain manufactured products that call for a high level of protection. Even though the technology of obtaining holographic images was already developed in the 1960s, there still exist numerous technical difficulties that impede its further spread and integration into polygraphic industry.
"The conventional way of preparing a hologram is incredibly time consuming and consists of several stages. First, one needs to create a master hologram, which is usually laser recorded on a thin layer of photosensitive polymer. The polymer is then dried and washed out to get rid of unexposed parts," explains Aleksandr Yakovlev, first author of the study and researcher at the SCAMT laboratory. "The resulting stencil is then transferred to a metallic matrix, which eventually serves to emboss holographic microrelief on the surface of a transparent polymer film."
According to the scientist, the whole process of obtaining a holographic image may take up to several days in total. To prepare a master hologram, a set of very rigid requirements must be met—temperature control and vibration isolation among them. "Printing separate holographic images in a quick and effective manner is a challenge that, until now, has been unresolved," adds Aleksandr Yakovlev.
The new nanocrystalline ink makes it possible to cut the expenditures related to the production of rainbow holograms by several times. The ink is applied with a simple inkjet printer on a microembossed surface, which is afterwards covered with varnish. As a result, the holographic image is exclusively seen in those areas where the protective ink was deposited.
"The peculiarity of our ink lies in its high refractive index in all visible ranges of light," says project supervisor Alexander Vinogradov, "The use of nanocrystalline ink forms a layer with high refractive index that helps preserve the rainbow holographic effect after the varnish or a polymer layer is applied on top."
The new technique opens the possibility of obtaining holograms of practically any size, makes the process easier and cheaper and, for the first time, leads to the creation of unique custom holograms in a matter of minutes.