New silver-based ink has applications in printed electronics

Feb 12, 2009 By James E. Kloeppel
Flexible silver microelectrodes printing on a polyimide substrate. Photo courtesy Jennifer Lewis

(PhysOrg.com) -- A new ink developed by researchers at the University of Illinois allows them to write their own silver linings.

The ink, composed of silver nanoparticles, can be used in electronic and optoelectronic applications to create flexible, stretchable and spanning microelectrodes that carry signals from one circuit element to another. The printed microelectrodes can withstand repeated bending and stretching with minimal change in their electrical properties.

In a paper to be published Feb. 12, by Science Express, the online version of the journal Science, Jennifer Lewis, the Thurnauer Professor of Materials Science and Engineering and director of the university's Frederick Seitz Materials Research Laboratory, and her collaborators demonstrate patterned silver microelectrodes by omnidirectional printing of concentrated nanoparticle inks with minimum widths of about 2 microns on semiconductor, plastic and glass substrates.

4x4 GaAs LED array interconnected with spanning silver microelectrodes. Photo courtesy Jennifer Lewis

"Unlike inkjet or screen printing, our approach enables the microelectrodes to be printed out-of-plane, allowing them to directly cross pre-existing patterned features through the formation of spanning arches," Lewis said. "Typically, insulating layers or bypass electrode arrays are required in conventional layouts."

To produce printed features, the researchers first prepare a highly concentrated silver nanoparticle ink. The ink is then extruded through a tapered cylindrical nozzle attached to a three-axis micropositioning stage, which is controlled by computer-aided design software.

When printed, the silver nanoparticles are not yet bonded together. The bonding process occurs when the printed structure is heated to 150 degrees Celsius or higher. During thermal annealing, the nanoparticles fuse into an interconnected structure. Because of the modest processing temperatures required, the printed features are compatible with flexible, organic substrates.

To demonstrate the versatility of the printing process, the researchers patterned both planar and out-of-plane silver microelectrodes; produced spanning interconnects for solar microcell and light-emitting-diode arrays; and bonded silver wires to fragile, three-dimensional devices.

"Unlike conventional techniques, our approach allows fine silver wires to be bonded to delicate devices using minimal contact pressure," said postdoctoral researcher Bok Yeop Ahn, the lead author of the paper.

"Our approach is capable of creating highly integrated systems from diverse classes of electronic materials on a broad range of substrates," said graduate student Eric Duoss, a co-author of the paper. "Omnidirectional printing overcomes some of the design constraints that have limited the potential of printed electronics.

Source: University of Illinois at Urbana-Champaign

Explore further: Graphene reinvents the future

add to favorites email to friend print save as pdf

Related Stories

New study charts the global invasion of crop pests

4 hours ago

Many of the world's most important crop-producing countries will be fully saturated with pests by the middle of the century if current trends continue, according to a new study led by the University of Exeter.

Zambia lifts ban on safari hunting

6 hours ago

Zambia has lifted a 20-month ban on safari hunting because it has lost too much revenue, but lions and leopards will remain protected, the government said Wednesday.

Recommended for you

Graphene reinvents the future

16 hours ago

For many scientists, the discovery of one-atom-thick sheets of graphene is hugely significant, something with the potential to affect just about every aspect of human activity and endeavour.

Catalytic gold nanoclusters promise rich chemical yields

Aug 25, 2014

(Phys.org) —Old thinking was that gold, while good for jewelry, was not of much use for chemists because it is relatively nonreactive. That changed a decade ago when scientists hit a rich vein of discoveries ...

Copper shines as flexible conductor

Aug 22, 2014

Bend them, stretch them, twist them, fold them: modern materials that are light, flexible and highly conductive have extraordinary technological potential, whether as artificial skin or electronic paper.

User comments : 0