Researchers develop inexpensive, easy process to produce solar panels

July 18, 2007
Researchers develop inexpensive, easy process to produce solar panels
NJIT researchers develop inexpensive, easy process to produce solar panels. Credit: New Jersey Institute of Technology

Researchers at New Jersey Institute of Technology have developed an inexpensive solar cell that can be painted or printed on flexible plastic sheets.

“The process is simple,” said lead researcher and author Somenath Mitra, PhD, professor and acting chair of NJIT’s Department of Chemistry and Environmental Sciences. “Someday homeowners will even be able to print sheets of these solar cells with inexpensive home-based inkjet printers. Consumers can then slap the finished product on a wall, roof or billboard to create their own power stations.”

“Fullerene single wall carbon nanotube complex for polymer bulk heterojunction photovoltaic cells,” featured as the June 21, 2007 cover story of the Journal of Materials Chemistry published by the Royal Society of Chemistry, details the process.

Harvesting energy directly from abundant solar radiation using solar cells is increasingly emerging as a major component of future global energy strategy, said Mitra. Yet, when it comes to harnessing renewable energy, challenges remain. Expensive, large-scale infrastructures such as wind mills or dams are necessary to drive renewable energy sources, such as wind or hydroelectric power plants. Purified silicon, also used for making computer chips, is a core material for fabricating conventional solar cells. However, the processing of a material such as purified silicon is beyond the reach of most consumers.

“Developing organic solar cells from polymers, however, is a cheap and potentially simpler alternative,” said Mitra. “We foresee a great deal of interest in our work because solar cells can be inexpensively printed or simply painted on exterior building walls and/or roof tops. Imagine some day driving in your hybrid car with a solar panel painted on the roof, which is producing electricity to drive the engine. The opportunities are endless. ”

The science goes something like this. When sunlight falls on an organic solar cell, the energy generates positive and negative charges. If the charges can be separated and sent to different electrodes, then a current flows. If not, the energy is wasted. Link cells electronically and the cells form what is called a panel, like the ones currently seen on most rooftops. The size of both the cell and panels vary. Cells can range from 1 millimeter to several feet; panels have no size limits.

The solar cell developed at NJIT uses a carbon nanotubes complex, which by the way, is a molecular configuration of carbon in a cylindrical shape. The name is derived from the tube’s miniscule size. Scientists estimate nanotubes to be 50,000 times smaller than a human hair. Nevertheless, just one nanotube can conduct current better than any conventional electrical wire. “Actually, nanotubes are significantly better conductors than copper,” Mitra added.

Mitra and his research team took the carbon nanotubes and combined them with tiny carbon Buckyballs (known as fullerenes) to form snake-like structures. Buckyballs trap electrons, although they can’t make electrons flow. Add sunlight to excite the polymers, and the buckyballs will grab the electrons. Nanotubes, behaving like copper wires, will then be able to make the electrons or current flow.

“Using this unique combination in an organic solar cell recipe can enhance the efficiency of future painted-on solar cells,” said Mitra. “Someday, I hope to see this process become an inexpensive energy alternative for households around the world.”

Source: New Jersey Institute of Technology

Explore further: Looking to the sun to create hydrogen fuel

Related Stories

Looking to the sun to create hydrogen fuel

January 18, 2018

When Lawrence Livermore scientist Tadashi Ogitsu leased a hydrogen fuel-cell car in 2017, he knew that his daily commute would change forever. There are no greenhouse gases that come out of the tailpipe, just a bit of water ...

Slow 'hot electrons' could improve solar cell efficiency

January 16, 2018

Photons with energy higher than the band gap of the semiconductor absorbing them give rise to what are known as hot electrons. The extra energy in respect to the band gap is lost very fast, as it is converted into heat and ...

Perovskite solar cells: Perfection not required

January 17, 2018

Metal-organic perovskite layers for solar cells are often fabricated using the spin-coating technique on compact substrates. These perovskite layers generally exhibit holes, yet attain astonishingly high levels of efficiency. ...

Recommended for you

New fuel cell technology runs on solid carbon

January 22, 2018

Advancements in a fuel cell technology powered by solid carbon could make electricity generation from resources such as coal and biomass cleaner and more efficient, according to a new paper published by Idaho National Laboratory ...

Cells lacking nuclei struggle to move in 3-D environments

January 20, 2018

University of North Carolina Lineberger Comprehensive Cancer Center researchers have revealed new details of how the physical properties of the nucleus influence how cells can move around different environments - such as ...

Information engine operates with nearly perfect efficiency

January 19, 2018

Physicists have experimentally demonstrated an information engine—a device that converts information into work—with an efficiency that exceeds the conventional second law of thermodynamics. Instead, the engine's efficiency ...

Team takes a deep look at memristors

January 19, 2018

In the race to build a computer that mimics the massive computational power of the human brain, researchers are increasingly turning to memristors, which can vary their electrical resistance based on the memory of past activity. ...

1 comment

Adjust slider to filter visible comments by rank

Display comments: newest first

Toni_
not rated yet Jun 12, 2008
How would the energy be used? I see how the energy would be created, but I don't see how the energy could possibly be transfered from the film or paint to an applience, heating unit, or car engine. Also, couldn't the large amount of carbon used to harness the suns energy be dangerous?
If there is a way to contain the carbon and transport the energy, is this on the market yet and how much would it cost?

Please sign in to add a comment. Registration is free, and takes less than a minute. Read more

Click here to reset your password.
Sign in to get notified via email when new comments are made.