Liquidmetal: Redefining metals for the 21st century

Oct 27, 2005

A revolution in metals has arrived. NASA, the California Institute of Technology (Caltech) and the U.S. Department of Energy united to help develop a new building material. "Liquidmetal" is a type of alloy, a mix of three or more metals, with characteristics similar to plastic that cools quickly and has more than twice the strength of titanium.

It has long been thought that plastic and steel were the best materials to use in building large products. These new "shapeless alloys" combine the strength of steel with the molding capability of plastic.

Dr. Bill Johnson of Caltech, Pasadena, Calif., has studied metals with liquid atomic structures for over 30 years. He eventually teamed up with Dr. Atakan Peker of Liquidmetal Technologies, Lake Forest, Calif. Peker further helped Johnson develop the idea of creating thick liquid metals that form glass without the need for rapid cooling.

Johnson began working in the field in the early 1980s with colleagues at NASA's Jet Propulsion Laboratory. NASA and Liquidmetal Technologies cooperated on research using the microgravity conditions available flying on the space shuttle. Extensive experiments on liquid metals were conducted onboard the International Microgravity Laboratory flight in 1994 and again in 1997 on the Microgravity Science Laboratory mission. The work was sponsored by NASA, Caltech and the U.S. Department of Energy to create new materials for aerospace.

Johnson has continued this research on the ground using electrostatic levitation and laser heating. In this process small spheres are held up in a vacuum and melted by a laser beam. NASA sponsors two high-vacuum electrostatic levitator facilities for this research at NASA Marshall Space Flight Center, Huntsville, Ala., and at Caltech.

Johnson and Peker were able to create a new form of mixed metals that went from a liquid to a solid at room temperature. The liquid included a mix of elements: zirconium, titanium, nickel, copper, beryllium.

Instead of having to quickly cool a liquid metal to become solid, it cooled and hardened itself at room temperature to avoid crystallization and become a glass. They named this liquid metal "Vitreloy." This metal showed massive strength: a one inch wide bar could lift 300,000 pounds, compared to a titanium bar of the same size that could only lift 175,000 pounds. Although this material had super strength, it lacked the attributes that make metals tough. Vitreloy, was more robust than window pane glass, but still cracked.

The successful method used to toughen Vitreloy and create Liquidmetal is the same method used to process plastics. In 2000, Johnson and graduate student Paul Kim improved Vitreloy's toughness while giving it the flexibility to allow it to be made into many different shapes. Now, the new line of Liquidmetal alloys is on the rise.

It has been proven that Liquidmetal can handle lots of stress without losing its shape and is three times more elastic than other alloys. To test these characteristics, an experiment was set up. In the experiment, three marble-sized balls made of steel were dropped from the same height into their own glass tubes. Each tube had a different type of metal plate at the bottom: steel, titanium, Liquidmetal. Once each ball was dropped they were left to bounce. The balls hitting the steel and titanium plates bounced for 20 to 25 seconds. The ball hitting the Liquidmetal plate bounced for 1 minute and 21 seconds. During the experiment, this was the only ball that bounced outside its tube.

Liquidmetal Technologies Inc. has an exclusive license for this product and is finding more uses for it. Plates for golf equipment were one of the early products in 1996. Now it is being considered by the U.S. Department of Defense as an armor and anti-armor material.

HEAD Racquet Sports showed its interest in the material in 2003 and used it for a new tennis racquet line that ultimately became the world's top-selling new technology racquet that same year. Now the Liquidmetal alloy is finding its way into any number of consumer goods, including, cell phone cases and parts, a Rawlings baseball bat, HEAD skis and more. The technology is also being considered for several upcoming aerospace applications.

Source: NASA/Goddard Space Flight Center

Explore further: And now the Acropolis is crumbling...

add to favorites email to friend print save as pdf

Related Stories

Glass has potential to be stronger, researchers say

Sep 21, 2012

(—Glass is strong enough for so much: windshields, buildings and many other things that need to handle high stress without breaking. But scientists who look at the structure of glass strictly by ...

New Method for Creating Tough Metallic Glass Composites

Feb 28, 2008

Scientists at the California Institute of Technology have developed a new strategy for creating "liquid metal" that makes it able to bend significantly without breaking, while retaining a strength twice that of titanium. ...

Recommended for you

And now the Acropolis is crumbling...

10 hours ago

Just when Greece thought it had come through the worst of the crisis it was hit by a new blow Wednesday—the Acropolis is crumbling.

Power can corrupt even the honest

17 hours ago

When appointing a new leader, selectors base their choice on several factors and typically look for leaders with desirable characteristics such as honesty and trustworthiness. However once leaders are in power, can we trust ...

Learning at 10 degrees north

17 hours ago

Secluded beaches, calypso music and the entertaining carnival are often what come to mind when thinking of the islands of Trinidad and Tobago. But Dal Earth Sciences students might first consider Trinidad's ...

How to find the knowns and unknowns in any research

19 hours ago

Have you ever felt overloaded by information? Ever wondered how to make sense of claims and counter-claims about a topic? With so much information out there on many different issues, how is a person new to ...

User comments : 0