A ruthenium-based catalyst with highly active, flat surfaces outperforms metal-based competitors

July 3, 2018, Tokyo Institute of Technology
A ruthenium-based catalyst with highly active, flat surfaces outperforms metal-based competitors
Analysis using high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) revealed: (a) small and flat ruthenium patches over a large domain and (b) the lattice spacing corresponding to that of face-centered-cubic ruthenium nanoparticles. Credit: Chemical Science

Scientists in Japan and India have developed a reusable, high-performance catalyst based on flat-shaped ruthenium nanoparticles (Ru-NP) for the production of valuable chemicals. Due to its demonstrated durability, the catalyst could be widely used in the large-scale production of many types of dyes, detergents, agrochemicals and pharmaceuticals.

A study led by researchers at Tokyo Institute of Technology (Tokyo Tech) has shown that nanoscale changes in surface structure can vastly improve the performance of metal catalysts used in the production of primary amines, an important class of compounds in the chemical industry.

The researchers developed a ruthenium-based composed of a large number of atomically active facets on their flat surfaces.

Compared to conventional metal-supported catalysts, the new catalyst, with its highly active surface structure, achieved an overwhelmingly high catalytic turnover.

The study involved comparing how well different kinds of metal catalysts could convert biomass-derived furfural to furfurylamine. This served as a model reaction for reductive amination, the main process used to yield primary amines.

The new catalyst exhibited a turnover frequency of 1850 per hour. This figure represents a six-fold increase in efficiency over a metal-supported catalyst (RU/NB2O5) developed previously by some of the same team members, including Michikazu Hara and Keigo Kamata at Tokyo Tech's Institute of Innovative Research.

"To the best of our knowledge, the Ru-NP catalyst exhibited the highest among the reported to date for the reductive amination of furfural to produce furfurylamine," the team writes in their study published in Chemical Science.

Further experiments to test the reusability of the new catalyst for the reductive amination of furfural showed "no noticeable decrease in activity, even after four reuses," the researchers say, highlighting the catalyst's robustness.

The secret behind the catalyst's exceptional performance lies in its distinctive structure and shape. Usually, Ru has a hexagonal close-packed structure that limits catalytic performance. In contrast, the new catalyst has a high proportion of so-called flat-shaped, pristine face-centered-cubic ruthenium nanoparticles at the surface, which serve as active sites with weak electron-donating ability. It is this feature that is thought to be critical to enabling efficient and selective reductive amination of various carbonyl compounds.

As well as facilitating the production of biomass-derived amines, the could also help meet the demands of the wider fine chemical industry.

Explore further: Reusable ruthenium-based catalyst could be a game-changer for the biomass industry

More information: Debraj Chandra et al, A high performance catalyst of shape-specific ruthenium nanoparticles for production of primary amines by reductive amination of carbonyl compounds, Chemical Science (2018). DOI: 10.1039/c8sc01197d

Related Stories

Highly efficient ammonia synthesis catalyst developed

February 8, 2018

Researchers at Tokyo Institute of Technology (Tokyo Tech) have discovered that a catalyst of calcium amide with a small amount of added barium (Ba-Ca(NH2)2) with ruthenium nanoparticles immobilized onto it can synthesize ...

Efficient, eco-friendly production of fine chemicals

June 25, 2018

The chemical industry produces not just valuable vitamins, pharmaceuticals, flavours and pesticides, but often a large amount of waste, too. This is particularly true of pharmaceutical and fine-chemical production, where ...

Porous silica protects nickel catalyst

June 8, 2018

By wrapping nickel nanoparticles in a protective shield of porous silica, A*STAR researchers have developed a highly active and robust catalyst that could help to produce methane from biomass.

Recommended for you

From receptor structure to new osteoporosis drugs

November 20, 2018

Researchers at the University of Zurich have determined the three-dimensional structure of a receptor that controls the release of calcium from bones. The receptor is now one of the main candidates for developing new drugs ...

0 comments

Please sign in to add a comment. Registration is free, and takes less than a minute. Read more

Click here to reset your password.
Sign in to get notified via email when new comments are made.