Novel method for curing of epoxy resins uses local UV flashes to initiate a chemical cascade

September 30, 2016, Vienna University of Technology
Epoxy resin - hardened with UV light. Credit: Vienna University of Technology

It may appear to be a nondescript, transparent, viscous liquid, but all you have to do is irradiate any part of it briefly with UV light and it changes completely. The new special resin formulation developed at TU Wien solidifies in seconds. This effect continues to spread outwards until the resin is completely solid, which takes a matter of seconds or minutes, regardless of its previous shape. This is referred to as frontal polymerisation. This reaction can be started at any point on the material and spreads automatically from there. The possible applications range from repair kits for car bodywork and moulded parts for aerospace, to wind turbines and high-tech electronics.

Versatile synthetic resin

Epoxy resins are currently used in a wide variety of sectors: in high-tech applications, for example, to insulate electrical components or fix components firmly in electric motors, for load-bearing parts in aeroplanes, as well as for the manufacture of boat hulls. They are also frequently used for repairs, for instance to permanently mend cracks.

Epoxy resins can be poured as required in their viscous state. They are often combined with fibreglass mats or carbon fibre to form high-performance composite materials. There are currently various different curing methods available depending on the type of resin used. "Nowadays, curing is often carried out in large ovens, in which the resin is heated to a high temperature," says Prof. Robert Liska from the Institute of Applied Synthetic Chemistry at TU Wien. This is extremely difficult with bulky objects, such as rotor blades for wind turbines, however. Large ovens are required for this, which is extremely intensive in terms of both time and energy. It also means that the parts must not contain any heat-sensitive supplementary materials. Other resin systems consist of two different highly reactive components that need to be mixed in the right proportions before being used and then solidify by themselves within a short period of time. This is not only more time-consuming but is also more difficult to control during processing.

Credit: Vienna University of Technology

Other that can be selectively cured using UV light do exist, however. It is these types of materials that Robert Liska is working on with his team. "These materials are already in use today. However, as UV light cannot penetrate particularly deep into the material, this method has so far mainly been used to produce thin decorative coatings or protective coatings," explains Liska.

The new epoxy resin formulation that has now been developed at TU Wien is capable of much more though: "The UV light starts a chemical reaction at a specific point, which temporarily produces a local temperature of up to 200°C. The heat spreads and sets off the curing reaction in the adjacent regions of the resin as well. A chemical cascade is initiated, which then keeps running automatically until all of the resin has been cured," explains Daniel Bomze, a doctoral student on this project.

High quality

The resulting end product has the best possible quality: "It surpasses the materials used to date in terms of both its thermal and mechanical properties," says Patrick Knaack, Senior Scientist at the Institute of Applied Synthetic Chemistry. Another benefit of the new technology is that it does not use harmful heavy metals. Knaack sees numerous possible applications for this technology. It could be used for repair kits and the malleable mass could be manipulated for any length of time before being converted to a solid state using UV light. It would also be possible to cure resin that has a complicated geometric shape, for example coatings on electronic components that cannot be irradiated from all sides. "Thin inaccessible coatings such as these pose a challenge due to the heat loss. We were able to solve this problem too in cooperation with the University of Freiburg," explains Robert Liska.

Credit: Vienna University of Technology

Explore further: NRL licenses new polymer resin for commercial applications

More information: Daniel Bomze et al. Radical induced cationic frontal polymerization as a versatile tool for epoxy curing and composite production, Journal of Polymer Science Part A: Polymer Chemistry (2016). DOI: 10.1002/pola.28274

Related Stories

NRL licenses new polymer resin for commercial applications

May 6, 2015

The U.S. Naval Research Laboratory (NRL) Chemistry Division and Technology Transfer Office announce today the signing of licensing agreements for the commercial manufacturing of an NRL-developed PEEK-like phthalonitrile (PN) ...

Smartphone 3D printer visits Kickstarter

March 24, 2016

A smartphone 3D printer? That idea may take some getting used to. Could it be possible that everyone can start printing 3D objects directly from their phone? OLO 3D in San Francisco has developed the idea to the max.

Biodegradable synthetic resin replaces vital body parts

June 9, 2009

Researchers at the University of Twente (UT) have developed a new type of resin that can be broken down by the body. This new resin makes it possible to replicate important body parts exactly and make them fit precisely. ...

Breakthrough achieved in ceramics 3D printing technology

January 4, 2016

Researchers at HRL Laboratories, LLC, have achieved a new milestone in 3D printing technology by demonstrating an approach to additively manufacture ceramics that overcomes the limits of traditional ceramic processing and ...

Recommended for you

Nanoscale Lamb wave-driven motors in nonliquid environments

March 19, 2019

Light driven movement is challenging in nonliquid environments as micro-sized objects can experience strong dry adhesion to contact surfaces and resist movement. In a recent study, Jinsheng Lu and co-workers at the College ...

OSIRIS-REx reveals asteroid Bennu has big surprises

March 19, 2019

A NASA spacecraft that will return a sample of a near-Earth asteroid named Bennu to Earth in 2023 made the first-ever close-up observations of particle plumes erupting from an asteroid's surface. Bennu also revealed itself ...

The powerful meteor that no one saw (except satellites)

March 19, 2019

At precisely 11:48 am on December 18, 2018, a large space rock heading straight for Earth at a speed of 19 miles per second exploded into a vast ball of fire as it entered the atmosphere, 15.9 miles above the Bering Sea.

Levitating objects with light

March 19, 2019

Researchers at Caltech have designed a way to levitate and propel objects using only light, by creating specific nanoscale patterning on the objects' surfaces.

1 comment

Adjust slider to filter visible comments by rank

Display comments: newest first

not rated yet Oct 01, 2016
Is it biocompatible? Could it be used in dentistry or is the local heat too high?

Please sign in to add a comment. Registration is free, and takes less than a minute. Read more

Click here to reset your password.
Sign in to get notified via email when new comments are made.