Stretchable, transparent heater made from metallic glass

stretchable heater
The stretchable, transparent heater could be used to warm the human body (where the black wrist strap can control temperature) or to defrost car mirrors. Credit: Byeong Wan An, et al. ©2015 American Chemical Society

(Phys.org)—Researchers have fabricated a stretchable and transparent electrode that can be used for applications such as heating parts of the body and defrosting the side view mirrors on cars. It is the first stretchable electronics device made from metallic glass, which is a metal that has an amorphous (disordered) structure like that of a glass, instead of the highly ordered crystalline structure that metals normally have.

The researchers, led by Ju-Young Kim and Jang-Ung Park at the Ulsan National Institute of Science and Technology (UNIST) in South Korea, have published a paper on the new stretchable, transparent heating devices in a recent issue of Nano Letters.

While metallic glasses have been around since the 1960s, they have not been widely commercialized. Part of the problem is that they are expensive and the processing can be difficult, but part of reason for the lack of commercialization is also because the materials are still looking for an ideal application. So far they have been explored for use as cell phone casings, surgical instruments, and golf clubs, among others, but none of these areas has achieved great commercial success.

The new study shows that metallic glasses have several properties that make them appealing for wearable electronics. Some of these properties include inherent flexibility, transparency, and stability under hot and humid conditions.

"We think that the ductile properties of metallic glasses are well-suited for stretchable, and heaters," Park told Phys.org.

stretchable heater
Fabrication process of the metallic glass made of a copper-zirconium nanotrough network, which is eventually embedded in a silicone substrate. Credit: Byeong Wan An, et al. ©2015 American Chemical Society

The researchers chose to work with a made of a copper-zirconium alloy. They created a tangled web of the two metals by depositing them onto a sacrificial polymer web scaffold. The resulting metal web—or "nanotrough network"—can then be transferred to a flexible and and, due to the metals' conductive nature, used as an electrode.

To turn this electrode into a heater, the researchers embedded the metallic glass web into a silicone material (PDMS), and then connected it to a voltage. The stretchable, transparent heating pad could reach a temperature of up to 180 °C (356 °F) while being stretched to more than one-and-a-half times its initial length with a negligible change in resistance. The researchers also designed a program to allow a user to wirelessly control the temperature with their phone, demonstrating how the device could be used as a skin patch for thermotherapy.

Since the heater is transparent, it could also be integrated into the side mirror of a car, where its high temperature could quickly defrost the mirror on a cold day.

stretchable heater
Infrared images of the heater show it being stretched to 70% longer than its original size with almost no decrease in the heater’s temperature. Credit: Byeong Wan An, et al. ©2015 American Chemical Society

Currently, the researchers are working on developing mass production systems for commercializing the new electrode.

Other materials that have been used for stretchable and transparent electronics include carbon nanotubes, metal nanowires, conducting polymers, and graphene. The results here show that the metallic glasses' chemical stability as well as its mechanical and optoelectronic properties are comparable to or in some cases better than those of the previous materials. Due to these promising results, the researchers plan to further explore the potential of metallic glasses for many other stretchable and transparent devices in future research.


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More information: Byeong Wan An, et al. "Stretchable, Transparent Electrodes as Wearable Heaters Using Nanotrough Networks of Metallic Glasses with Superior Mechanical Properties and Thermal Stability." Nano Letters. DOI: 10.1021/acs.nanolett.5b04134
Journal information: Nano Letters

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User comments

Jan 07, 2016
Depending upon how efficient and inexpensive this is, it might make a pretty good de-icing system for aircraft.

Jan 08, 2016
@ab3a :-)
Indeed, thinking the same thing and especially so as Aviation is one of my hobbies and I must have watched & written about all the Air Crash Investigation docos for decades, a good friend of mine has a "couple of" aircraft since he made it big on the stock market before the dot com crash, there are so many risk aversion/assessment areas and de-icing will be more of an issue as some airports will likely be subject to more snow precipitation & low temp extremes...

Jan 08, 2016
Star-Trek, anyone??????

Jan 10, 2016
Transparent, flexible and conductive. Sounds like a good substitute for fragile ITO used in touch screens of cell phones and tablets. Of course it might be too expensive, since zirconium is not that common metal. But for coming flexible OLED displays this might be the right material.

Jan 11, 2016
@ab3a Heated wing and empennage leading edges have been around for decades.
This product is specifically useful only where glass is currently used.
I can't see why it would be any more efficient on a metal or composite airframe than existing metal mesh solutions

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