Cooling system may build eggs' natural defenses against salmonella

(PhysOrg.com) -- Once eggs are laid, their natural resistance to pathogens begins to wear down, but a Purdue University scientist believes he knows how to rearm those defenses.

Kevin Keener, an associate professor of food science, created a process for rapidly cooling eggs that is designed to inhibit the growth of bacteria such as salmonella. The same cooling process would saturate the inside of an egg with carbon dioxide and alter pH levels, which he has found are connected to the activity of an enzyme called lysozyme, which defends egg whites from bacteria.

"This enzyme activity is directly related to the carbon dioxide and pH levels," said Keener, whose results were published in the journal Poultry Science. "An increase in lysozyme would lead to increased safety in eggs."

Freshly laid eggs are saturated with carbon dioxide and have pH levels of about 7. Over time, the pH level rises to 9 and carbon dioxide escapes, Keener said. As that happens, lysozyme becomes less active.

Keener saturated purified egg white lysozymes with carbon dioxide and tested different pH levels. He found that at both high and low pH levels, the addition of carbon dioxide would increase lysozyme activity by as much as 50 percent.

The cooling process Keener developed would create the same conditions, he said.

"When we cool the eggs, carbon dioxide is sucked inside the shell," Keener said. "We're able to resaturate the white of the egg with carbon dioxide, returning it to that original condition when the chicken laid it."

The additional lysozyme activity would give eggs more time to self-eliminate harmful bacteria.

Keener's cooling technology uses carbon dioxide "snow" to rapidly lower the eggs' temperature. Eggs are placed in a cooling chamber and carbon dioxide gas at about minus 110 degrees Fahrenheit is generated. The cold gas is circulated around the eggs and forms a thin layer of ice inside the eggshell. After treatment, the ice layer melts and quickly lowers an egg's internal temperature to below 45 degrees Fahrenheit. The eggshell does not crack during this process because it can resist expansion from a thin ice layer.

Keener said Food and Drug Administration studies show that if eggs were cooled and stored at 45 degrees or less within 12 hours of laying, there would be an estimated 100,000 fewer salmonella illnesses from eggs in the United States each year.

Keener will continue to study the molecular changes that occur with egg cooling.