CWRU awarded grant to build battery for smart grid, renewables

Nov 30, 2012

A Department of Energy agency that funds high-risk, high-payoff research, has awarded engineers at Case Western Reserve University $567,805 to develop a "rustbelt" battery with unprecedented flexibility and utility.

For more than year, the Cleveland-based researchers have been investigating ways to build a flow primarily using water and iron, hence the name. A flow battery is essentially an unwrapped battery that can be scaled up to hold and supply electricity to a home or an entire community.

In addition to using cheap, plentiful and environmentally friendly materials, the battery is designed to improve the efficiency of the and accelerate the addition of solar and supplies.

The project was one of 66 funded by DOE's Advanced Research Projects Agency – Energy in the round of awards announced this week, said. The battery would enhance the nation's economic and and help ensure that the U.S. maintains a technological lead in developing and deploying advanced energy technologies – two of ARPA-E's goals.

The key is a new battery architecture that enables greater capacity while permitting greater .

"You can use the analogy of a ," said Robert Savinell, professor of chemical engineering and the project leader. "If you need more horsepower, you need a bigger engine, but the range is limited by the . To add more range, you add another gas tank."

The researchers plan to add another tank and some new technology to take advantage of the added in their iron flow battery.

The design would enable them to increase the power density, which in turn drives down the cost of operation. At the same time, the new design eliminates the problem of decreased battery discharge time. Think again of the car: an engine delivering 400 horsepower will go through 4 gallons of fuel faster than the same engine delivering 200 horsepower.

By extending the discharge time as needed, the battery would be more useful for a broader range of applications, including storing energy from wind turbines and solar panels and supplying energy when wind wanes and the sun sets. This version of the rustbelt battery could be integrated into a smart grid—charging up when use is low, then adding electricity when demand is high—for industrial and home energy supplies and more.

Due to its flexibility, this new design could be a useful alternative to current storage technologies, such as pumped hydro and compressed air systems, which require large water supplies and land with mixed elevations, or access to airtight caverns.

When demand is low, pumped hydro stations use excess electricity to pump water from a river or reservoir to a reservoir at a higher elevation. When demand rises, the water is released downhill through turbines that produce electricity. Compressed air stations pump air into caverns when demand is low then release the compressed air through gas turbines to produce electricity at high efficiency as demand increases.

The batteries, which can be placed almost anywhere, could also replace "peak power plants" which suppliers turn on, burning fossil fuels or biomaterial to produce power when peak demands exceed the available energy on the grid. The batteries could thereby reduce emissions.

In standard batteries, power and energy densities are limited by wrapping all the materials used to convert chemical energy to electrical energy inside a single cell. The electrodes, which are part of the fuel, are consumed over time, leading to performance loss.

In flow batteries, chemical reactants used to produce electrical energy are stored in two tanks and the electrodes, which are not used as fuel, are housed in a separate chamber. Reactants are pumped through the cell stack and electrons are delivered in one direction to charge the battery and the other direction to discharge the system.

This new battery would exchange the conventional solid electrode in the negative half of the battery cell with a slurry that can be used to help convert chemical energy to electrical and vice-versa. As much slurry as needed can be pumped through the negative chamber and stored in a separate tank. The volume stored determines energy , independent of the power density, or, back to the car, how hard you're driving.

"Instead of being limited by the constraints of a traditional electrode and chamber to providing a kilowatt for an hour, the slurry can be pumped in from another tank and enable you to provide a kilowatt for an hour, or two or 10 or 10s of hours," Savinell said

Savinell is working with Jesse Wainright, a fellow chemical engineering professor at Case School of Engineering, and Mirko F. Antloga, director of the university's Electrochemical Engineering and Energy Laboratory.

Their goal is to devise a slurry that enables the battery to discharge at least 90 percent of the energy that it takes to charge and provide an storage efficiency of better than 77 percent.

The researchers say the need is growing rapidly and point to studies that forecast the market for grid-level storage will exceed $228 billion over the next decade.

The most common flow batteries are based on vanadium, a metal mined primarily in Russia, China and South Africa. The form used in batteries has recently cost about $5 to $15 per pound. Iron is plentiful in the U.S. A form useful for a flow battery has recently been selling for less than 30 cents per pound.

Vanadium batteries use highly-corrosive sulfuric acid for the electrolyte. Because flow battery tanks can be the size of a freight train car or several of them, the researchers plan to use a benign electrolyte with a pH of about 4, for the safety of workers operating or maintaining them.

Explore further: US urged to drop India WTO case on solar

add to favorites email to friend print save as pdf

Related Stories

From the rustbelt: An iron-based flow battery

May 25, 2011

Researchers at Case Western Reserve University are mixing cheap and plentiful iron in benign solutions to create a flow battery – essentially an unwrapped battery that can be scaled up to hold and supply electricity ...

Upgrading the vanadium redox battery

Mar 17, 2011

Though considered a promising large-scale energy storage device, the vanadium redox battery's use has been limited by its inability to work well in a wide range of temperatures and its high cost. But new research ...

Recommended for you

US urged to drop India WTO case on solar

13 hours ago

Environmentalists Wednesday urged the United States to drop plans to haul India to the WTO to open its solar market, saying the action would hurt the fight against climate change.

Is nuclear power the only way to avoid geoengineering?

20 hours ago

"I think one can argue that if we were to follow a strong nuclear energy pathway—as well as doing everything else that we can—then we can solve the climate problem without doing geoengineering." So says Tom Wigley, one ...

Finalists named in Bloomberg European city contest

Apr 23, 2014

Amsterdam wants to create an online game to get unemployed young people engaged in finding jobs across Europe. Schaerbeek, Belgium, envisions using geothermal mapping to give households personalized rundowns of steps to save ...

Bloomberg invests $5M in solar-powered lamp

Apr 22, 2014

Former New York Mayor Michael Bloomberg's foundation has announced a $5 million investment in an artsy-looking solar-powered lamp designed for use in off-grid populations in Africa.

User comments : 1

Adjust slider to filter visible comments by rank

Display comments: newest first

not rated yet Nov 30, 2012
Their battery uses reactions Fe2 2e --> Fe (negative) and Fe3 - 2e --> Fe2 (positive). Since Fe is not liquid, I don't see why they call it a "flow battery". Solid Fe plated on the electrode can not flow, so it can not be replenished from a tank, those main benefits of flow battery are not realized, unless they come up with some iron slury, which is however still not the same a a true flow battery where both cathode and anode systems are liquid.
Still, they system itself is interesting because it is so cheap
and with moderate toxicity.

More news stories

SK Hynix posts Q1 surge in net profit

South Korea's SK Hynix Inc said Thursday its first-quarter net profit surged nearly 350 percent from the previous year on a spike in sales of PC memory chips.

FCC to propose pay-for-priority Internet standards

The Federal Communications Commission is set to propose new open Internet rules that would allow content companies to pay for faster delivery over the so-called "last mile" connection to people's homes.

Brazil enacts Internet 'Bill of Rights'

Brazil's president signed into law on Wednesday a "Bill of Rights" for the digital age that aims to protect online privacy and promote the Internet as a public utility by barring telecommunications companies ...

Is nuclear power the only way to avoid geoengineering?

"I think one can argue that if we were to follow a strong nuclear energy pathway—as well as doing everything else that we can—then we can solve the climate problem without doing geoengineering." So says Tom Wigley, one ...

When things get glassy, molecules go fractal

Colorful church windows, beads on a necklace and many of our favorite plastics share something in common—they all belong to a state of matter known as glasses. School children learn the difference between ...

FDA proposes first regulations for e-cigarettes

The federal government wants to prohibit sales of electronic cigarettes to minors and require approval for new products and health warning labels under regulations being proposed by the Food and Drug Administration.